The control system of the D53KS (V4.0) technological CNC radial and axial ring rolling machine is an optimized and upgraded version of the fourth-generation control system developed by *Shandong Shengyang in 2022 based on the basic model of the D53KS (*the fourth largest control system The system has been successfully used on the 6300 and 7000 ring rolling machines of Jiangyin Hengrun Ring Forging in June 2023):
1) Solved the problem that the system cannot manually/semi-automatically complete the circle after an unexpected ellipse occurs in the ring of the D53KS model;
2) The level of automation is improved, and rectangular rings can be rolled under unmanned control during the process;
3) Easy to operate and learn;
4) The rolling curve dragging function is added, which is suitable for generating reasonable rolling curves for new products during the trial production process and reducing trial rolling costs.
5) The remote diagnosis function of equipment faults has been added, which can complete equipment fault processing remotely at the first time and reduce losses caused by equipment failure and shutdown.
6) The operating console draws on the German SMS structure and has been optimized:
aThe operator's field of view is wider and the structure is more ergonomic;
b. Uncommonly used operation buttons are designed as soft keys and displayed on the computer. The actions of each mechanism can be operated through the screen, making the operator's buttons clearer during rolling;
c Commonly used mechanism operations, using multi-directional handle control, intuitive and convenient.
(7) It has remote fault diagnosis and fault handling functions, which can eliminate faults immediately when service personnel are not on site and reduce losses caused by fault shutdowns.